Restoration of a Yamaha TownMate T90: Transforming a Neglected Bike

Restoration of a Yamaha TownMate T90: Transforming a Neglected Bike

Restoration of a Yamaha TownMate T90: Transforming a Neglected Bike

The YouTube channel Restoration of Everything specializes in finding rundown bikes in need of some care. Although the channel’s name suggests a focus on sad projects, the process and end results are still satisfying.

One recent restoration project featured an extremely dirty Yamaha TownMate T90 that had clearly seen better days. Judging by the amount of debris surrounding the bike, it had likely been sitting outside for quite some time.

However, the RoE crew took on the challenge and started the restoration process. Despite the lightweight nature of the original TownMate T90, weighing around 222 pounds, this particular bike was missing its seat and likely even lighter. To ensure safety, the crew didn’t rely on just one person to lift it.

Once they brought the bike back to the garage, they began disassembling it to assess the condition. Inside the underbone frame, they found both the wiring harness and a colony of ants curiously emerging (although there could have been worse surprises in a tropical climate).

Unperturbed by the ants, the team calmly dismantled the bike and got to work. They drained the dirty engine oil, fortunately finding no major metal chunks or shavings. Some seized bolts required drilling, but eventually, everything was dismantled for thorough cleaning and examination.

While the engine wasn’t in terrible shape, the cylinder showed enough wear to necessitate a rebore. The team obtained the necessary replacement parts, including some OEM Honda components. After reassembling the engine with proper lubrication, they continued with the restoration process.

Working on the frame, they addressed some rusted metal parts that needed attention. By carefully removing the paint and identifying the areas requiring work, they cut out the damaged sections and skillfully welded in replacement pieces. The next steps included applying body filler, sanding, priming, and painting. Before adding a clear coat, they secured replacement Yamaha TownMate T90 decals.

Although they successfully repaired the steel frame, the plastic leg shield was beyond salvageable. The crew sourced replacement parts to properly rectify that issue and address any other irreparable components. Since the bike was missing a seat, they also acquired a brand new one.

At the end of the project, the once-neglected TownMate T90 had been transformed into a restored and refreshed bike that was ready for a trip to the shops or a ride around town. It now served as a simple and charming means of transportation, saved from becoming scrap thanks to the dedicated efforts of the restoration crew.