• New BMW Group Plant Woodruff will produce high-voltage batteries for fully electric BMW X models at Plant Spartanburg.
• Investments of $700 million in the construction of the new Plant Woodruff and $1 billion in Plant Spartanburg in preparation for electric vehicle production
• Local for Local: short distances between cell supplier, battery assembly, and vehicle production plant

Woodruff, S.C., U.S.A. – The BMW Group broke ground for a new high-voltage battery assembly plant in Woodruff, South Carolina, signaling a major step towards building electric vehicles in the United States. The BMW Group Plant Woodruff will produce sixth-generation batteries to supply fully electric vehicles at nearby BMW Manufacturing in Spartanburg. The plant is expected to create over 300 jobs and has potential for further growth.

According to Ilka Horstmeier, Member of the Board of Management of BMW AG responsible for People and Real Estate, the new battery assembly plant in Woodruff will play a vital role in the company’s electric future in the USA. The expansion is not just about increasing the company’s footprint in South Carolina, but also about preparing the associates for future electric vehicle production through the new Technical Training Center at the Spartanburg plant.

Robert Engelhorn, president and CEO of BMW Manufacturing in Spartanburg, stated that the groundbreaking ceremony marks the beginning of a new era for Plant Spartanburg, which will now produce fully electric BMW X models for the global market. The Woodruff plant is expected to be state-of-the-art, focusing on sustainability, flexibility, and digitalization.

Extensive Investments in Plants Spartanburg and Woodruff

In October 2022, the BMW Group announced a significant $1.7 billion investment in its U.S. operations. This includes $1 billion for preparing Plant Spartanburg for the production of fully electric vehicles and $700 million to construct a new high-voltage battery assembly plant in Woodruff. The Woodruff facility will occupy approximately 100 acres of land and will house various buildings such as a technology building, cafeteria, fire department, and energy center.

Local for Local: Short Distances between Battery and Vehicle Production.

To promote localization, the BMW Group will source battery cells for its electric vehicles from partner AESC’s new battery cell factory in Florence, South Carolina. The cells will be specifically designed for the sixth generation of BMW eDrive technology, offering increased energy density, faster charging speed, and extended range. The company aims to reduce the carbon footprint in battery cell production by up to 60 percent by utilizing cobalt, lithium, and nickel that include secondary material and by using green power from renewable energy sources.

High Ecological Standards: Binding CO2 when pouring concrete

The BMW Group Plant Woodruff, known as the next BMW iFACTORY, will meet high ecological standards. The plant will operate without fossil fuels, relying solely on 100% green electricity. The BMW Group has set a goal to reduce CO2 emissions in its global production network by 80 percent by 2030 compared to 2019. The plant will have photovoltaic systems installed on its roofs, use intelligent LED lighting with motion detectors and efficient dimming strategies, and collect rainwater for non-production purposes. Furthermore, an innovative technology that injects captured CO2 into the fresh concrete during the mixing process will be used, enhancing both carbon sequestration and concrete strength.

BMW Group in South Carolina

Since 1992, the BMW Group has invested around $12.4 billion in its South Carolina operations. BMW Manufacturing in Spartanburg is the largest BMW Group plant globally, producing over 1,500 vehicles each day. The plant is crucial for meeting the high demand for BMW Sports Activity Vehicles and Coupes in the U.S. and international markets. Approximately 60 percent of BMW vehicles sold in the U.S. in 2022 came from Plant Spartanburg, showcasing its significance. The plant has a production capacity of up to 450,000 vehicles annually and employs over 11,000 people.

Ongoing Commitment in the U.S.

Aside from sales and marketing operations, the BMW Group has a strong presence in the U.S., with nearly 30 locations in 12 states and a wide dealer network. The company’s operations, both directly and indirectly, provide and support more than 120,000 jobs in the U.S. and have contributed $43.3 billion to the U.S. economy. The BMW Group aims to continue making significant contributions to the country’s automotive industry.